![]() ![]() One of our clients, a 3PL, achieved a reduction in 66% of workforce required to operate their main logistics platform after we modified the lay-out and processes, without introducing any automation or changes in the information system. The fact that some material don´t have a defined place in the map will mean that this material can be found in different places, making it difficult for the operator to find it easily and, therefore, its search delays that part of the process. Access to the product to be used in the area and its replenishmentĪll material used, whether part of the product or auxiliary material, must have its place in the work area.Furthermore, it is known that performing in a man/hour ratio, work performed by more people in fewer hours is less productive than its equivalent with the original number of people working additional hours, because the flow will be continuous.Īdditionally, using more space for one workspace means less available space for other areas or tasks that are part of the overall process. It is possible to leave additional place for possible workload peaks, but the use of more staff than required in a task may be unproductive for the defined process. The space for 4 people for one task is not the same that the required one for 10 people for the same task. For this reason, the workload of the zone must be known to define the team. When defining the plan of a warehouse area, we must know what equipment will be used to work on it, in terms of volume. Optimal number of people for the work station.The less movements, both in number and in distance, the less time will be invested in this necessary task, but with no added value. Therefore, the objective is to reduce them as much as possible. These movements do not provide real value, but are necessary to bring goods from one station to another. For this reason, the product and the operators must be moved several times to reach the next step. It is very common that the process of an area in a warehouse consists of several steps, it could be seen as a chain of tasks to be performed to achieve the overall objective of the activity. In all cases, the process must be redefined by removing and modifying all those aspects that are required to ensure the final process. ![]()
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